AllroundLine – 既可定制,也可通用

定制测试以及所有标准化测试的理想测试系统 所有领域都可以采用AllroundLine系列试验机进行测试。一个久经验证的操作概念结合灵活、模块化的机架设计保证了AllroundLine系列材料试验机能够成为高要求测试应用的理想解决方案,不管是质量控制还是研究项目。AllroundLine所有部件,包括机械部件、电子原件、测试软件以及其他配件都是在ZwickRoell德国工厂研发制造的,这使得zwickiLine的所有部件都具备最佳的配合性与兼容性。
Allround_series_+FO

主要优势及特点

Integrated safety in accordance with the EC Machinery Directive

The statutory safety requirements of the EC Machinery Directive are implemented in all ZwickRoell machines, while an EC Declaration of Conformity accompanies every machine. The most state-of-the-art safety technology and proven industrial components that comply with the highest safety and industrial standards (IEC 60947 etc.) are used. The highest degree of safety for user and testing system is guaranteed.

Powerful AC Drive Technology

The powerful and maintenance-free AC drive allows you to perform tests anytime at full test load and speed. Furthermore, reverse speeds far above the possible nominal speed. This is combined with an innovative motor feedback system, allowing excellent constant speed characteristics to be achieved even at extremely low speeds.

Two Test Areas

Flexible test arrangements mean that fixture changes are not necessary. The test results are reproducible and a second testing machine is not required. Testing two applications is possible from the start. Only one load cell is required for the entire testing system.

Extremely Operator Friendly

  • Ergonomics are top priority when it comes to operating the new AllroundLine machine.
  • The machine is adjustable for optimum ergonomic configuration; modular design allows adaptation as and when required.
  • Adjustable crossheads allow test area configuration to be varied.
  • The base features leveling damping units and clear space for a lift-trolley, allowing easy adaptation to suit the installation site (applies to AllroundLine floor-standing machines).
  • Adjustable upright profiles combined with low base-height enable flexible variation of the working area. This also allows wheelchair-friendly operation (applies to AllroundLine table top testing machines).

High stiffness and precise crosshead guidance

The stiff load-frame profile, generous connecting surfaces and ruggedly dimensioned components ensure high machine stiffness. The inclination angle of the crosshead under load is reduced, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Modern load-frame design

AllroundLine is equipped with a patented, flexurally stiff hollow profile with guide-cylinder. Long guides with generous surface areas ensure high-precision crosshead guidance. This combination minimizes undesired mechanical influences on the specimen. T-slots incorporated into the profile provide flexible mounting options.

Ready for the Next Generation

Modular design means that the testing system can be re-equipped or upgraded whenever required. Moreover, testControl II machine electronics are compatible with future-generation ZwickRoell software. Even after a product has been discontinued, spare parts continue to be available for a minimum of 10 years.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

应用描述

立式材料试验机

The load frame of an AllroundLine floor-standing testing machine is particularly ideal for testing with high forces, for materials with high strains (for example, rubber), and if large temperature conditioning devices/climatic chambers should be installed, or to test very large components. The testing system can accommodate one or two test areas.

台式试验机

The load frames for the AllroundLine table top testing machines are used for almost all types of tests in which low to medium degrees of specimen strain occurs. In addition, small temperature conditioning devices can be mounted. One or two test areas are possible.

AllroundLine

配备侧向测试空间的AllroundLine材料试验机

AllroundLine in Action

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.

技术概览

概要

  • AllroundLine的试验速度根据机型可以从0.00005到3000mm/min。试验机速度与试验力无关。
  • 试验速度范围非常大,并且没有对使用作出限制。此外,试验力最大可以达到110%的试验机额定试验力,用以补偿重型试验工装和附件等的组合。
  • AllroundLine的最大试验力可达到250kN,测试空间高度从1030 mm到2560mm。
  • AllroundLine可以适用标准的商业电脑或者手提电脑来操作,无须特别的扩展卡。

台式试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Test load, max. (Fmax)

Test area (H x W)

Driving power

Power consumption (full load), approx.
[kVA]

Item no.

Z005 TN

2.3

1004473

Z005 TNW

2.3

1004475

Z005 TH

2.3

1004476

Z005 THW

5

2.3

1004477

Z005 TE

2.3

1004478[1]

Z010 TN

2.3

1004479

Z010 TNW

2.3

1004480

Z010 TH

2.3

1004481

Z010 THW

2.3

1004482

Z010 TE

2.3

1004483[2]

Z010 TEW

2.3

1004484[1]

Z020 TN

2.3

1004485

Z020 TNW

20

2.3

1004486

2.3

1004487

Z020 THW

2.3

1004488

Z020 TE

2.3

Z020 TEW

2.3

1004490[2]

Z030 TH

2.3

1004491

Z030 THW

2.3

Z030 TE

2.3

Z030 TEW

2.3

1000

2.3

1004495

Z050 THW

1000

2.3

1004496

Z050 TE

1000

2.3

1004498[2]

Z050 TEW

1000

2.3

Z100 THW

6

1004500

Z100 TEW

6

1004501[2]

Z150 TL

4000

6

1004503

  1. Support legs are included in the delivery scope of this testing system.
  1. Support legs are included in the delivery of this testing system.

立式材料试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Test load, max. (Fmax)

Crosshead speed vmin ... vmax

Maximum crosshead return speed

Driving power

Power consumption (full load), approx.
[kVA]

Item no.

6

Z100 SW

6

Z100 SH

100

6

1004506[1]

Z150 SN

6

1004507

Z150 SW

150 (100)[2]

6

1004509

Z250 SN

6

Z250 SW

6

Z250 SR

6

1004511

Z250 SH

250

6

1004513

Z250 SE

6

1004515

Z250 SNS

6

  1. These testing systems must be screwed to the floor using the supplied fixing screws.
  1. The second value indicates the limited test load for tests in the additional lateral test axes.

testXpert III 测试软件

功能强大的创新型testControl II电子测量与控制系统

Innovative testControl II Machine Electronics

All of ZwickRoell's materials testing machines are equipped with the powerful testControl II measurement and control electronics, offering the ideal basis for precise, reproducible test results.

  • The electronics are installed vertically on the load frame to prevent liquids and from entering the unit and contact with conductive particles.
  • The high-quality finish protects testControl II from external influences. The components used are highly durable.

testControl II Machine Electronics & testXpert III Testing Software Make a Great Team

testXpert III testing software and testControl II machine electronics are perfectly matched, ensuring safe and efficient operation of the materials testing machine. testXpert III provides the optimum solution for any testing requirement.

Flexibility Through Modularity

testControl II has six flexible time-synchronized slots, allowing multiple sensors to be used simultaneously and monitored and safeguarded regardless of use.

  • As an example, an extensometer and a transverse strain extensometer can be used in addition to the load cell.
  • If the testing system is equipped with several load cells or additional sensors, these can all remain plugged in. All sensors which are plugged in will then automatically be protected against overloads.

High Data Transmission Rate

Synchronous 500 Hz measured-value acquisition-rate delivers fast measurement with maximum reproducibility (regardless of number of measurement channels). The measured-value acquisition-rate can optionally be increased to 2000 Hz. The high data transmission rate enables fast measurement with maximum reproducibility. This is highly advantageous for high-speed tests, short brittle-fracture events and in tear-growth, adhesion and peel tests.

System Monitoring

testControl II system monitoring provides the user/laboratory manager with detailed information on the current status and level of utilization of the testing equipment. This enables further increases in testing equipment availability and greatly simplifies maintenance planning and spares/replacement procurement.

Fast, Adaptive Drive Controller

The high drive control frequency of 1000 Hz delivers fast, precise force and strain control. Benefits include enabling components to be loaded very quickly and accurately with a predetermined force.

Maximum Accuracy

High (24-bit) resolution and A/D converter with 400 kHz sampling rate for maximum measured-value accuracy combined with large measurement range. As an example, even the smallest force changes on the specimen can still be recorded and displayed accurately.

Innovative Interfaces

The innovative EtherCat® interface is incorporated as standard. The time-synchronized real-time Ethernet field bus system ensures future-proof integration of sensors and power units.

Eco Mode

testControl II electronics switch automatically to eco-mode when not in use, saving energy.

Ergonomic Remote Control with Display

Tests can be performed entirely via the remote control, independent of the PC. All important information is shown on the display. Machine operation is therefore more ergonomic and effective. The rocker-switch with integrated dial makes positioning fast yet highly accurate.

德国制造标准

ZwickRoell为产品做出最大的投入,让产品具有最高的精度,能为所有行业客户的研发需求提供最先进的解决方案。ZwickRoell的材料试验机真正体现了"德国制造"的内涵,所有产品全都符合最新的EC机械指令。

您可以亲临于德国乌尔姆ZwickRoell总部举办的年度testXpo展会,体验ZwickRoell品质。

Dr. Jan Stefan Roell
testXpo tent
  • 德国制造
  • 整个测试系统的安全保障
  • 符合人机工程学的操作
  • 配置灵活,易于升级

Testing additive manufactured structures for the aerospace industry at -269°C

Additive manufacturing methods such as laser melting afford a great amount of design freedom and therefore offer huge potential for weight minimization. Due to the small quantities typical in aerospace this type of manufacturing method can also be implemented cost-effectively. KRP Mechatec relies on a testing machine from ZwickRoell for testing additive manufactured aluminum and titanium structures at low temperatures down to -269°C .
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